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Oct/Nov 2005

Sustainable solar success
Fuel Cell Review

Jonathan Wills

Sunlight plus methane plus water is the key to sustainable hydrogen generation, says a Canadian R&D company. Time will tell.

A new take on solar-hydrogen generation in which sunlight is used to convert natural gas and water into hydrogen is being pioneered by Solar Hydrogen Energy corporation (SHEC), an R&D company based in Saskatoon, Canada. SHEC's hybrid technique, catchily dubbed "dry-fuel-reformation solar-hydrogen technology", results in a net stored-energy gain of more than 14%, since the energy consumed in the process is harvested directly from sunlight and is therefore effectively free from any energy penalty.

The problem today is that almost all industrial hydrogen (around 95% of the 42 million tonnes produced annually) is generated from reforming fossil fuels, a process that results in a 30-35% loss in stored energy. The remainder is produced by the electrolysis of water, though even this approach usually employs electricity generated by fossil fuels. Tomorrow, if the transition from hydrocarbon economy to a hydrogen economy is to move beyond the demonstration phase, things are going to have to be different.

In theory, the Sun holds the key to sustainable hydrogen production. Yet while the total amount of sunlight incident on the outer reaches of the Earth's atmosphere is equivalent to about 1.4 kW/m², harnessing this renewable source of power for large-scale conversion to hydrogen is far from straightforward. "We've been working on hydrogen production from water and hydrocarbon sources since 1996," Thomas Beck, president and chief executive officer of SHEC, told The Fuel Cell Review.

In contrast to traditional approaches to solar-hydrogen generation — in which sunlight is first converted into electricity (by photovoltaic cells) and then into hydrogen via electrolysis of water — SHEC produces hydrogen from water using a thermochemical process. The technique uses sunlight to drive the catalytic reformation of methane into hydrogen. More precisely, heat from the Sun drives the endothermic reaction (equation 1) between methane and carbon dioxide to produce hydrogen and carbon monoxide.

Equation 1
CH4 + CO2 → 2H2 + 2CO
ΔH = 917 kJ/mole

Equation 2
CO + H2O → H2 + CO2
ΔH = 40.6 kJ/mole

The second stage of the process is the exothermic regeneration of CO2 and splitting of water through the well known water-gas-shift reaction (equation 2).

Beck explained SHEC's thinking: "Our short- and long-term plan is to use methane from biomass sources, from coal fields, landfills and gas wells, from sources that would normally leach methane into the atmosphere. Every major city has a refuse site." That's good news for another reason: methane in the atmosphere is a powerful greenhouse gas, 21 times more powerful than carbon dioxide, so taking it out of circulation is a smart move. Working with its partner, Clean 16 Environmental Technologies, Toronto, SHEC claims to have the collection and purification technology to make this work.

"We have a pilot plant that we're currently designing," added Beck. "The scale of it is a production capacity of 1.2 million kg of hydrogen a year. With that we will have 30 concentrating arrays, each measuring 13 x 13 m and each with its own reactor." The pilot plant is scheduled to go live in 2008 and, if successful, SHEC plans to roll out even larger plants. "Our first plant is going to cost us C$16 m [US$13.5 m] to build," said Beck, adding that SHEC is "looking at less than 20% of the revenue to run and service the plant".

Elsewhere, other researchers have been registering notable advances on the solar generation of hydrogen (The Fuel Cell Review Oct/Nov 2004 p19). Two developmental processes, in particular, have been the focus of attention. First up, there's photoelectrochemical hydrogen production, in which sunlight incident on a semiconductor electrode generates electron-hole pairs. The holes and electrons react with oxygen and hydrogen ions respectively to generate gaseous hydrogen and oxygen. Second, there's photochemical hydrogen production, in which a system of chemical reactants and sunlight come together to split water (a process sometimes referred to as artificial photosynthesis).

One of the companies first out of the blocks is Hydrogen Solar of Guildford, UK. That startup specializes in hydrogen production and is exploiting nanotechnology to enhance the efficiency of its photoelectrochemical cell. Called the Tandem Cell, the system can now convert more than 8% of the energy from sunlight directly into pure hydrogen — closing in on the 10% solar-to-hydrogen conversion level quoted as the benchmark for commercially viable hydrogen production.

Meanwhile, a new approach to photochemical hydrogen generation is being pursued by researchers in the chemistry department at Virginia Tech in Blacksburg, Virginia, US. Here, a team is employing supramolecular complexes to catalyse the release of hydrogen from water using just the energy from solar radiation. Supramolecular complexes comprise a number of discrete molecular components, each of which has its own discrete chemical properties.