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Jan/Feb 2007

Trash Power?
The Professional Edge

Real science is never quite as sexy as the movies. In the James Bond classic The Man With the Golden Gun, 007 visits nightspots from London to Bangkok while protecting a solar energy scientist with a solar focusing array. Engineers working for Saskatchewan's Solar Hydrogen Energy Corporation (SHEC) are likewise building a powerful solar focusing array but their travels have frequently taken them to the Regina landfill.

Based in Saskatoon, SHEC was founded in 1996 to develop and commercialize hydrogen production technologies that can take advantage of renewable energy sources and dramatically reduce greenhouse gas emissions at costs competitive with conventional hydrogen production.

While the company has a number of important patents and discoveries to their credit, their breakthrough pilot project came in December 2005 when they announced their goal of building SHEC Station #1, the world's first solar hydrogen production station fuelled by landfill gas from the Regina landfill.

Together with their partners at Giffels Associates and Clean 16 in Toronto, SHEC has set ambitious goals to revolutionize the hydrogen industry. Company principals are certainly not lacking in confidence about the project.

"This is a very important piece of a global environment puzzle that will now be showcased in the city of Regina. This technology is a stepping stone that can change the way energy will be produced in the future and ultimately the way we all live our lives," says Ray Fehr, Vice President of Marketing for SHEC.

Hydrogen Pros and Cons

Some view hydrogen as the fuel of the future due to its abundance and low environmental footprint. When hydrogen is used in a fuel cell to create electricity, it combines with oxygen to leave only pure water as a by-product.

The economics of hydrogen are boosted by its other uses, including as a component in gasoline production, fertilizer production, hydrogenating edible fats and oils and a host of others.

However, the potential of hydrogen has so far always been hobbled by expense and waste. First, in the past it has often been so costly and energy intensive to produce the gas that it was scarcely worth it. The most common method of hydrogen production at present is to extract it from natural gas using steam. This process obviously involves a double waste of energy resources as well as creating tonnes of greenhouse gas pollution.

The key to turning hydrogen into a viable energy source is to find a way to produce the gas from renewable feedstocks using mainly renewable power and producing relatively little pollution.

Jamie Bakos, P.Eng., Director of Environmental and Alternative Energy Services with Giffels Associates, thinks he's found the secret hidden in society's garbage.

Fuel From Garbage

Rotting organic material at landfill sites gives off large quantities of methane. Although methane is a low-grade fuel source on its own, it contains energy-rich hydrogen molecules. By combining methane collected from the dump with carbon dioxide and water in a heat-intensive reaction, the hydrogen molecules are released.

"Instead of burning fossil fuels to create another fuel, we use arrays of mirrors to provide the heat for the conversion reaction. The first law of thermodynamics dictates that you can't get more energy out of a system than you put into it, but this system allows us to stay within the bounds of that law while still creating a fuel that has more energy potential than the original methane from the landfill," says Bakos.

The amount of power created by the mirror arrays shows why the James Bond villains found solar power such a tempting weapon source. SHEC's existing demonstration project creates a beam 5,000 times the intensity of the sun.

The Regina project won't be dependent on the sun and is being designed to run 24 hours a day. During non-daylight and cloudy hours, the facility will convert a portion of the landfill methane into heat.

As with any fuel production system, the SHEC project is not without its flaws. In addition to the hydrogen molecules, the chemical reaction also releases more carbon dioxide into the atmosphere.

"It's our view and the view of environmental scientists that carbon dioxide produced from methane is environmentally neutral since an equivalent amount of carbon dioxide gas in this case came from the atmosphere to grow the biomass that ended up in the landfill," Bakos says.

SHEC also has the ability to sequester the carbon dioxide produced which would further offset CO2 entering the atmosphere from the use of fossil fuels.

By Bakos's calculations, the SHEC project will offer a very attractive ratio of fuel produced compared to emissions. It will have the capacity of producing 1.2 million kilograms of renewable hydrogen per year and will prevent 81,000 tonnes of carbon dioxide and other emissions from entering the atmosphere every year.

If used in an electricity-generating fuel cell, the plant's potential output would be enough to generate over 3 megawatts, enough to provide power to roughly 3,000 homes.

The Road Ahead

Site preparation for SHEC Station #1 is nearly complete at Regina's Fleet Street Landfill. While there are still a few technical and business challenges ahead, Bakos expects to have hydrogen production under way by mid to late 2007.

While the project's technical prospects seem bright, its economic ones are still up in the air. Fehr and Bakos are quick to point out that there is still a tough row to hoe to create new markets for hydrogen as a fuel.

"The emphasis in alternative energy development has been in liquid biofuels, so the consumer and commercial options for hydrogen aren't as widespread. There isn't a huge market for hydrogen as a fuel, so at the outset we'll be producing hydrogen for industrial uses," Bakos says.

"But we're aiming to change that. If we can prove that hydrogen can be produced cleanly and cheaply, and if governments step up and start providing more incentives for the technology, then hydrogen could truly become the fuel of the future."